Authors
MC Schneider, JP Gu, C Beckermann, WJ Boettinger, UR Kattner
Publication date
1997/7/1
Journal
Metallurgical and Materials Transactions A
Volume
28
Issue
7
Pages
1517-1531
Publisher
Springer Boston
Description
The formation of macrosegregation and freckles by multicomponent thermosolutal convection during the directional solidification of single-crystal Ni-base superalloys is numerically simulated. The model links a previously developed thermodynamic phase equilibrium subroutine with an existing code for simultaneously solving the macroscopic mass, momentum, energy, and species conservation equations for solidification of a multicomponent alloy. Simulation results are presented for a variety of casting speeds and imposed thermal gradients and for two alloy compositions. It is found that for a given alloy composition, the onset of convection and freckle formation occurs at a critical primary dendrite arm spacing, which agrees well with previous experimental findings. The predicted number and shape of the freckle chains in the unstable cases also agree qualitatively with experimental observations. Finally, it …
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