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In this paper, we present a hierarchical optimization method for finding feasible true 0–1 solutions to finite‐element‐based topology design problems. The topology design problems are initially modelled as non‐convex mixed 0–1 programs.

The hierarchical optimization method is applied to the problem of minimizing the weight of a structure subject to displacement and local design‐dependent stress constraints. The method iteratively treats a sequence of problems of increasing size of the same type as the original problem. The problems are defined on a design mesh which is initially coarse and then successively refined as needed. At each level of design mesh refinement, a neighbourhood optimization method is used to treat the problem considered.

The non‐convex topology design problems are equivalently reformulated as convex all‐quadratic mixed 0–1 programs. This reformulation enables the use of …