Authors
Shuntaro Yamato, Yuki Yamada, Kenichi Nakanishi, Norikazu Suzuki, Hayato Yoshioka, Yasuhiro Kakinuma
Publication date
2018/9
Journal
Advances in Manufacturing
Volume
6
Pages
291-300
Publisher
Shanghai University
Description
Simultaneous processes such as parallel turning or milling offer great opportunities for more efficient manufacturing because of their higher material removal rates. To maximize their advantages, chatter suppression technologies for simultaneous processes must be developed. In this study, we constructed an automatic chatter suppression system with optimal pitch control for shared-surface parallel turning with rigid tools and a flexible workpiece, integrating in-process chatter monitoring based on the cutting force estimation. The pitch angle between two tools is tuned adaptively in a position control system in accordance with the chatter frequency at a certain spindle speed, in a similar manner as the design methodology for variable-pitch cutters. The cutting force is estimated without using an additional external sensor by employing a multi-encoder-based disturbance observer. In addition, the chatter …
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